Some automation initiatives are about tempo. Others are about safety. Once in a while, you get every. That’s exactly what occurred at a bakery that simply currently deployed two Robotiq Palletizing Choices.
They didn’t wait spherical. They observed the hazard, calculated the ROI, and made a sensible transfer shortly. Right here’s what made this such a straightforward win.
From ergonomic strain to a sensible funding
This purchaser makes English muffins that are utilized in a extensively identified fast meals breakfast sandwich. They don’t appear to be supply to retail, nonetheless the amount is extreme, and each factor is tray packed. These trays mustn’t heavy, nonetheless they’re cumbersome, awkward to stack, and repetitive to cope with.
When the product sales lead acquired right here in by one amongst our webinars, they already understood what they wished. They’ve been concerned about repetitive lifting, and although they’d not expert a once more harm however, they observed the hazard coming. Their goal was clear: improve safety, reduce strain, and steer clear of interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought of buying one palletizer to serve two packaging strains. Nonetheless after they ran by the construction and product transfer, they realized that switching between merchandise would require quick pallet various. Any delays would risk shutting down their packaging line.
In order that they chose to purchase two palletizing cells instead. Even with the elevated funding, their return on funding was nonetheless beneath 12 months. That made the selection even less complicated.
Versatile gear that adapts to differ
Like many bakeries, this purchaser expects changes in packaging or tray sizes over time. They wished a solution that might maintain. The PE20 provided the attain and suppleness they wished, and Robotiq’s simulation devices helped them confirm that the system would match their space and meet their coping with requirements.
They appreciated how easy it was to manage the configuration if their product needs developed. That adaptability was merely as obligatory as a result of the effectivity itself.
Arrange handled by a trusted companion
Their native integrator, a Robotiq Skilled Companion, handled the arrange. Whereas they didn’t choose to include Robotiq’s startup assist bundle, we stayed on the market in case they wished assist.
Our goal is to help prospects succeed, whether or not or not by direct service or collaboration with trusted companions.
Two shifts, sturdy payback
The bakery runs two ten-hour shifts with a four-hour cleaning interval. That kind of schedule makes the related charge justification simple.
With two full-time operators coping with palletizing, a Robotiq Palletizing Reply often pays for itself in beneath a yr.
When you add in further time or extended shifts, the payback turns into even sooner.
Room to develop
This mannequin has two facilities inside the space. The first one has room for as a lot as two additional palletizers. The second web page might need three or 4. Previous that, they perform completely different facilities beneath completely completely different mannequin names all through the U.S. We’re merely beginning to uncover these options.
That’s how one simple deployment can open the door to long-term automation success.
Why bakeries are a wonderful match for palletizing automation
In case you may have ever labored in a bakery, you understand the trays. They’re large, they stack extreme, they usually’re laborious on the physique. Just one once more harm may worth better than a whole palletizing system. Even sooner than accidents happen, the productiveness useful properties alone might make a robust enterprise case.
Palletizing automation in bakeries isn’t nearly tempo. It’s about safety, consistency, and conserving your people healthful whereas conserving your strains working.
Final concepts: start sooner, save sooner
One issue I on a regular basis inform prospects is that this. In case you might be nonetheless palletizing by hand, you may be already spending better than you’ll wish to. Each single day with out automation is a day you may be missing out on monetary financial savings and taking over pointless risk.
In case you might be working prolonged shifts, transferring heavy trays, or relying on a small workforce to keep up points transferring, now may very well be the time to consider a wiser method.
Want to see if Robotiq Palletizing Choices can fit your manufacturing facility needs? Reply a sequence of questions to go looking out out in a matter of minutes!
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