A cheetah’s extremely efficient sprint, a snake’s lithe slither, or a human’s deft grasp: Each is made doable by the seamless interplay between easy and rigid tissues. Muscle mass, tendons, ligaments, and bones work collectively to supply the vitality, precision, and range of motion needed to hold out the superior actions seen all by the animal kingdom.
Replicating this musculoskeletal selection in robotics is very troublesome. Until now, 3D printing using numerous provides has been one technique to create soft-rigid robots, and whereas this methodology may mimic the vary of natural tissues, it signifies that key properties like stiffness or load-bearing vitality can’t be managed continuously all through a robotic development.
Now, a crew led by Josie Hughes inside the Computational Robotic Design and Fabrication Lab (CREATE) in EPFL’s Faculty of Engineering has developed an progressive lattice development that mixes the vary of natural tissues with robotic administration and precision. The lattice, manufactured from a straightforward foam supplies, consists of specific particular person fashions (cells) which may be programmed to have fully completely different shapes and positions. These cells can sort out over one million fully completely different configurations and even be blended to yield infinite geometric variations.
“We used our programmable lattice strategy to assemble a musculoskeletal-inspired elephant robotic with a easy trunk that will twist, bend and rotate, along with additional rigid hip, knee, and foot joints,” says postdoctoral researcher Qinghua Guan. “This displays that our methodology affords a scalable reply for designing unprecedentedly lightweight, adaptable robots.”
The evaluation is revealed in Science Advances.
Two programming dimensions; infinite geometric variations
The crew’s programmable lattice might be printed using two important cell kinds with fully completely different geometries: the body-centered cubic (BCC) cell and the X-cube. When each cell variety is used to 3D-print a robotic “tissue,” the following lattice has fully completely different stiffness, deformation, and load-bearing properties. Nonetheless the CREATE Lab’s methodology moreover allows them to print lattices manufactured from hybrid cells whose type lies anyplace on the spectrum between BCC and X-cube.
“This methodology permits the continuous spatial mixing of stiffness profiles and permits for an infinite range of blended unit cells. It’s considerably fitted to replicating the development of muscular organs like an elephant trunk,” says Ph.D. pupil Benhui Dai.
Together with modulating each cell’s type, scientists might program their place contained in the lattice. This second programming dimension allows them to rotate and shift (translate) each cell alongside its axis. The cells might even be superimposed onto each other to create fully new cell combos, giving the following lattice wider range of mechanical properties. To supply an considered the sheer scale of potential variations, a lattice cube with 4 superimposed cells can yield spherical 4 million doable configurations, with over 75 million configurations for five cells.
Waterproof and sensor-ready
For his or her elephant model, this twin programming performance enabled the fabrication of numerous fully completely different tissue kinds with distinctive ranges of movement, along with a sliding airplane joint (found inside the small bones of the foot), a bending uniaxial joint (found inside the knee) and two-way bending biaxial joint (found inside the toes).
The crew was even able to replicate the superior motion of an elephant’s muscular trunk by engineering separate lattice sections dedicated to twisting, bending, and rotating actions, whereas sustaining straightforward and regular transitions between them.
Hughes says that together with modifying the froth supplies or incorporating new cell shapes, their distinctive foam lattice know-how development affords many thrilling potentialities for future robotics evaluation.
“Like honeycomb, the strength-to-weight ratio of the lattice might be very extreme, enabling very lightweight and atmosphere pleasant robots. The open foam development is well-suited for motion in fluids, and even affords the potential to include completely different provides, like sensors, inside the development to supply further intelligence on foams.”
Additional knowledge:
Qinghua Guan et al, Lattice Development Musculoskeletal Robots: Harnessing Programmable Geometric Topology and Anisotropy, Science Advances (2025). DOI: 10.1126/sciadv.adu9856
Ecole Polytechnique Federale de Lausanne
Citation:
Elephant robotic demonstrates bioinspired 3D printing know-how (2025, July 16)
retrieved 17 July 2025
from https://techxplore.com/info/2025-07-elephant-robot-bioinspired-3d-technology.html
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