When Safety And Productiveness Go Hand In Hand

October is Safe Work Month, a really perfect time to reflect on how automation may make your manufacturing unit safer and further productive. Palletizing is more likely to be the ultimate step in manufacturing, nonetheless it’s certainly one of many hardest in your employees.

Stacking bins, bending, lifting, twisting — hour after hour. Accidents from repetitive stress and overexertion are among the many many commonest on the manufacturing unit flooring, they normally worth time, money, and helpful experience.

That’s the place automation earns its maintain — nonetheless supplied that it may probably work safely alongside of us.

The Hidden Value of Handbook Palletizing

A single repetitive motion could not seem like quite a bit, nonetheless multiplied over lots of of cycles per week, it turns right into a vital risk.

• Musculoskeletal accidents from lifting and twisting
• Fatigue and stress from repetitive movement
• Accidents from overstacked pallets or unstable lots of

These risks enhance as a result of the workforce ages and as factories face labor shortages that energy fewer employees to do additional. This ends in unpredictable downtime, elevated injury-related costs, and rising turnover.

From hazard to harmony: Designing PAL Ready for safe collaboration

PAL Ready was designed for the precise world, one the place folks and robots share the equivalent workspace. Every component helps safe, clear interaction, with out cages or superior boundaries.

Proper right here’s the way in which it makes human-robot collaboration worry-free:

1. Constructed on collaborative robotics

PAL Ready makes use of a collaborative robotic (cobot) designed to operate safely near of us.

• Drive and velocity limits maintain movement inside safe parameters.
• Constructed-in safety sensors detect contact or irregular resistance, stopping motion instantly.
• Rounded edges and lightweight design reduce affect risks.

It’s automation that works with your of us.

2. Compact and contained

Safety begins with simplicity. PAL Ready has a compact footprint and retains all parts inside a clearly outlined zone. Operators can merely switch spherical it with out crossing into dangerous areas or tripping hazards.

The end result’s a transparent, organized workspace that feels safe and stays safe.

3. Good controls, predictable conduct

Every PAL Ready comes pre-programmed and pre-tested. Which suggests no surprises in motion paths, speeds, or interactions.
Operators can confidently restart, pause, or alter the system using an intuitive interface, with built-in safety stops and clear seen indicators.

No refined coding. No unsafe improvisations.

4. Compliance that goes previous checkboxes

PAL Ready meets worldwide safety necessities (ISO/TS 15066 for collaborative operation).

Paired with an on-site risk analysis, each system is totally assembled and in a position to meet your explicit safety necessities, so that you perceive it’s safe from day one.

Precise outcomes: Glenhaven Meals

At Glenhaven Meals, operators had been beforehand tasked with stacking heavy bins by hand. After implementing Lean Palletizing, the company observed:

• Diminished ergonomic stress for all operators
• Fixed palletizing with out downtime
• ROI in merely 13 months, due to labor monetary financial savings and higher throughput

  

“It’s a extremely quick, fast, simple reply, and it’s one which may be rolled out at tempo all through various traces inside a producing unit.”
— Ken Maguire, Managing Director, Glenhaven Meals

Lean Palletizing allowed employees to focus on higher-value duties whereas the cobot safely handled repetitive, bodily demanding work.

A safer path to productiveness

Automation isn’t almost output; it’s about holding of us safe whereas holding manufacturing common. PAL Ready replaces high-risk handbook palletizing with a reliable cobot system, allowing operators to focus on higher-value, lower-risk work.

When safety and productiveness align, all folks wins.

Visualize PAL Ready in your space

With the Robotiq Palletizing Match Instrument, you might:

✅ Validate your utility in minutes
✅ Generate a custom-made 3D simulation of your palletizing cell
✅ Calculate ROI and payback interval collectively together with your precise data
✅ Get a downloadable report again to share collectively together with your employees

Start fast. Scale with confidence. 
Fill out the Palletizing Match Instrument within the current day and see if Lean Palletizing is right to your operation.